Pulling Rod Engine
PATTAKON GREECE

The Basic Idea. Click on the image. Animation 420 KB.

PRE single, at operation
Animation 560 KB

PRE, assembly / details
Animation 520 KB

PRE V90 module, short stroke
Animation 520 KB

PRE Straight Four, stereoscopic
Animation 412 KB

Details of Straight Four
Image 60 KB

The principle
Animation 380 KB

Junkers-PRE blueprint
PDF 120 KB

Junkers - PRE
Animation 1.2 MB




Click here for
more PRE
arrangements

Junkers-PRE section
".exe" animation 900 KB

Piston travel versus crank angle for
Conventional, Harmonic and PRE
20 KB plot (click on image)

Piston travel versus crank angle around TDC for
Conventional, Harmonic, PRE and slower revving conventional
20 KB plot (click on image)

Piston travel versus crank angle around BDC for
Conventional, Harmonic, PRE and faster revving conventional
20 KB plot (click on image)

                   Bourke Engine          (Animation 400 KB)


Here is the famous Bourke engine (of Russell Bourke)


The
Scotch Yoke mechanism provides a harmonic, or pure sinusoidal, piston motion. The scotch yoke was (and still is) the weak point of this design.
The
longer dwell of the piston near TDC is the strong point for the Bourke engine: the fuel or mixture finds better conditions into the combustion chamber, during combustion. Bourke engine can operate with high compression, lean mixture and self ignition (based on the active radicals from the previous cycle). A technology lately re-invented, HCCI .

Compared to the Bourke engine, the Pattakon PRE engine provides
even longer dwell near TDC. Roughly speaking: if Bourke's engine increases, compared to conventional, the dwell of the piston near TDC for x%, the Pattakon PRE engine increases, also compared to conventional, the dwell of the piston near TDC for 2*x% (i.e. twice as much as Bourke engine does). See the relevant plot at Pre-TDC (the green curve or Harmonic stands for Bourke's piston motion profile).

Pattakon PRE engine uses the conventional crank-rod-piston mechanism.
The 30 to 40% of additional time near TDC makes the Pattakon PRE engine capable to operate efficiently as compression ignition (Diesel) in some 30 to 40% higher revs than conventional Diesel engines (look at the
Droplet animation). This way the naturally aspirated PRE Diesel competes the power concentration of the naturally aspirated spark ignition engine.   

In the Junkers-PRE arrangement the engine uses two short stroke pistons to form a long stroke combustion cylinder. For instance, a piston stroke of 50 mm gives a 50+50=100mm deep cylinder. Respectively, the mean piston speed of the 100mm piston stroke conventional is twice the mean piston speed of the Junkers. The same is the fact for the piston acceleration. In tanker engines (like Sulzer, Mitsubishi etc) the mean piston speed defines the reliability and efficiency point (for similar cylinders and same revs, Junkers-PRE operates at half the mean piston speed).
For the same "piston stroke" Bourke engine and Junkers-PRE have similar overall length (to compare the two arrangements open the
PRE14.exe and Bourke.exe animations on the top and the bottom of the screen). During combustion, the surface of the walls around the combustion chamber is twice as much in the case of Bourke engine compared to the Junkers-PRE (the two cylinder heads of Bourke have been eliminated).
The lubrication of the Junkers-PRE is, in fact, a four stroke lubrication (the oil rings of the pistons never pass over the ports). Wankel engine cannot help consuming oil, Junkers-PRE consumes no more oil than the state-of-the-art four stroke.
The presence of two crankshafts initially appears as a disadvantage. It is not. A new level of balance for the internal combustion engine is achievable. The two opposite pistons absolutely balance each other. In case of equally distributed load on both crankshafts, the Junkers-PRE transfers neither inertia nor combustion vibrations to the basis. For instance, a Junkers-PRE having an electric generator on each crankshaft is an absolutely balanced power plant, in terms of inertia and combustion vibrations to the basis (ideal for Hybrid cars, autonomous robots etc).


Fuel's Viewpoint Animation

This animation shows the piston motion near TDC
of PRE revving at 6000 rpm versus Conventional revving at 4500 rpm,
for equal piston stroke and equal (1.65) con-rod to stroke ratio.
Without seeing the kinematic mechanism, how can you reply to:
" WHICH is the Conventional and WHICH is the PRE ? "

Suppose you are a fuel droplet injected either into the cylinder of the conventional or into the cylinder of the PRE. What you 'see' is the 'walls' of the combustion chamber, i.e. the cylinder head (if any), the piston top and the cylinder wall. What you 'touch' is air of some temperature, pressure, turbulence and swirl. As you have no way to 'see' (or 'feel') the crankshaft or the kinematic mechanism, you cannot say (for sure) that you were injected and burned into the PRE revving at 6000 rpm or into the Conventional revving at 4500 rpm.
(Just like an observer into an elevator: he cannot say whether the elevator is stopped or the elevator moves with constant velocity, he cannot also say whether the elevator is in earth's gravity or it is just accelerating with g).

If PRE's volumetric efficiency at 6000 rpm equals to that of Conventional at 4500 rpm (a matter of tuning), PRE at 6000 rpm and Conventional at 4500 rpm will provide the same torque. In case of Compression Ignition cycle (Diesel) this means a more than 30% increase of power output.
Doesn't it?

Click here for the animation

Long stroke PRE
Stroke=1.2*Bore

Stereoscopic
Animation
820 KB


Absolutely vibration free
(better than Wankel)
electric power generator,
for Hybrid cars, Robots etc.

Top fuel economy,
top power concentration
and environment friendly.

Animation 680 KB

PRE Hybrid car

Employing conventional / tested technology:
          electromotors like Prius,
          battery like Prius,
          electric generators like Prius,
eliminating:
          transmission,
          differential(s),
          epicyclical power distribution,
and taking advantage of the:
          compact,
          lightweight,
          vibration free,
          top thermal efficiency Junkers-PRE engine,
the result may prove a step forward.


Pulling Rod Engine, in brief 

By rotating for half a turn, about the wrist pin, the piston of the conventional engine, the Pulling Rod Engine ( PRE ) results.
That simple . . .

As shown in the table below, the constant volume portion of the combustion in PRE engine can be increased a lot compared to the Conventional engine. The Diesel and natural gas are not the only engines that lack time. All engines do lack time at high revs, whatever high revs means for each one of them.

Despite the longer piston, the overall height of the engine is smaller and the crankshaft ( running through the piston ) is now closer to the camshafts.


                          Click on an image to download the respective "*.exe" animation or click on the "GIF anim" button to download the same "*.gif" animation

e-mail: vva@pattakon.com
PATTAKON Greece
-FAMIZ